Capabilities

Capabilities

Separators for Hydrogen Production

Laboratory

Sandia National Laboratories (SNL)

Capability Expert

Cy Fujimoto, Michael Hibbs

Class

Material Synthesis

Node Readiness Category

1: Low-Temperature Electrolysis (LTE)
2: Photoelectrochemical (PEC)
1: Hybrid Thermochemical (HT)

Description

Sandia National Labs (SNL) has been developing polymer separators for a variety of electrochemical processes. These materials have found utility in two different application of hydrogen production.

  1. Alkaline water electrolysis: In alkaline electrolysis the membrane prevents the hydrogen/oxygen products from mixing and allows hydroxide transport, however commonly available membrane separators often become brittle and crack at high pH. The membranes developed at SNL are stable under basic environments and have been tested and verified by National Labs and industry.
  2. Hybrid sulfur thermochemical water-splitting: In the HyS Thermochemical cycle, the separator needs to be stable at temperatures up to 150°C while being conductive to protons and a barrier for sulfur. Nafion has typically been used in these systems but with its high cost and low glass transition temperature, alternatives are being pursed. Our materials have shown higher performance and improved sulfur barrier to current state of the art.
  3. Photochemical carbon dioxide/water reduction: NL AMES are being incorporated into vapor based electrochemical CO2 reduction testbeds. The activity and selectivity as well as transport properties due to the presence of the membrane are being investigated by the JCAP/Caltech team. Water could replace CO2 to generate clean hydrogen.

Capability Bounds‎

Lab scale synthesis is limited to maximum batch sizes of about 100 grams, enough polymer to cast about 4 m2.

Unique Aspects‎

The membrane separators being developed and patented by SNL are extremely versatile (functionalized for acidic or alkaline conditions) and have been found to be robust and stable in a variety of environments.  In a recent publication (J. Mater. Chem. A, 15, 2018, 15, 456-15, 477), that surveyed the alkaline stability of anion exchange membrane; SNL’s anion exchange membrane was found to have one of the highest alkaline durability compared to both experimental and commercially available membranes.

Availability‎

SNL has and can work with consortium partners to provide membrane samples (current typically samples 12x12cm2 , we are working on equipment to cast 1 feet2 films).  Funding levels around $200k for chemicals, processing equipment and labor; dependent on amount of films and size of films.

Benefit‎

We believe our strong intellectual property portfolio, continual membrane development and established ties with various national laboratories is a positive benefit to the HydroGen program.

Images

Membrane separators being developed and patented by SNL

The membrane separators being developed and patented by SNL are extremely versatile (functionalized for acidic or alkaline conditions) and have been found to be robust and stable in a variety of environments.

References‎

1. Choe, YK; Fujimoto, C; Lee, KS ; Dalton, LT; Ayers, K; Henson, NJ; Kim, YS "Alkaline Stability of Benzyl Trimethyl Ammonium Functionalized Polyaromatics: A Computational and Experimental Study" Chemistry of Materials, 2014, 26, 5675-5682.

2. M. R. Hibbs, "Alkaline Stability of Poly(phenylene)-based Anion Exchange Membranes with Various Cations." J. Poly. Sci. Part B., Polym. Phys., 2013, 51, 1736-1742.

3. Staser, JA; Norman, K; Fujimoto, CH; Hickner, MA; Weidner, JW "Transport Properties and Performance of Polymer Electrolyte Membranes for the Hybrid Sulfur Electrolyzer." Journal of the Electrochemical Society, 2009, 156, B842-847.